Solutions: Advanced Energy Optimisation

Retro Fit York ChillerThe Kiltech Control System was developed to provide revolutionary cost saving and energy efficiency in the implementation, application and control of a variety of HVACR systems.

We provide improved chiller plant controls through sequencing management and enhanced visibility - delivering expected gains between 8 to 18% better performance at part load, depending on application!

How We Do It

The Kiltech Control System provides the ability to process the necessary data looking at the load profiles of the building, climate variances and refrigerant properties to determine the optimum compressor and other auxiliary component sequencing to meet the true requirements of theContour 2007 ms b113 building load. More accurate information about your HVACR system means you gain a better understanding of energy usage and consumption, with the ability to make more informed decisions about the systems management and control.

The outcome is an improvement in efficiency and performance that delivers instant benefits. Typically an 8-18% better performance at part load.

User Friendly Interface Panels

Kiltech’s ready to use Touch Screen Displays can be connected to a number of applications. Panel ScreenThe touch-screen interface (available as standard in 10.4” or 12” screen) provides easy navigational tabs, and powerful graphic trending capabilities - providing instant access to building load profiles, energy usage and other system trends - making it possible to make informed decisions about your equipment. 

Everything can be commissioned from a single screen - where essential operating data is clearly displayed with control at your fingertips. And if you’re not on site, you can access the system with remote monitoring.

Apart from our standard graphics sets, Kiltech welcomes inquiries from customers that are looking for a proprietary or differentiated product offering to suit image requirements.

The panel mounted touch screen display gives the operator ability to:

  • View the compressor operational data points
  • View the necessary input & output data points
  • View and adjust set points
  • View and adjust timers where applicable
  • View operational trends and system performance
  • Acknowledge and reset warnings and alarms
  • View the alarm history

Remote Monitoring

You can access the system remotely - obtaining real time energy usage, system performance reports, and in the event of system malfunction - remotely diagnose the system, which can save unnecessary (and costly) service calls.

FTP Server allows remote access to energy data, statistical fault data and service history. With Dial Up Access you can link to the controller over the phone line to upload data, check faults, or even remotely commission.

  • Remote data logging
  • End user can monitor system operation from anywhere via the internet
  • Convenient energy monitoring to determine true energy usage & savings
  • Alarms can be sent and received anywhere via the internet
  • Set points and system modifications can be performed remotely

Improving Performance in a Range of Environments

  • Turbocor® compressor applications (OEM & Retrofit)
  • Centrifugal chiller control systems
  • Real time energy auditing/system performance
  • Total plant optimisation (Variable speed plant optimisation, cooling towers, pumps and other auxiliary components)
  • Refrigerant management controls (Electric expansion valve control
  • and auxiliary sensors)
  • Chiller controls (Screw, scroll and reciprocating compressors)
  • Remote monitoring and system interrogation
  • Process cooling

CPECS - Improved solutions for existing and new installations

Yes. Building systems can be better.

CPECS - Central Plant Energy Control System, was developed to close the gap between expectation and reality in next generation all variable speed primary only and variable primary/secondary central plants.

CPECS delivers high efficiency variable speed plant control solutions to today’s energy-efficient market place, with outstanding confidence and experience. CPECS provides the ability to deliver short turn around control packages to meet all occasions.Wall Mounted Control System

CPECS features
  • Variable speed cooling tower control.
  • Variable speed chilled water pumps with duty standby backup for drive and pump.
  • Operation of chilled water control valves.
  • Fully optimized variable speed control system with large touch panel display.
  • Internet remote monitoring and control.
  • Redundant control system on battery backup.
  • Chilled water flow monitoring as standard.
  • Large range of building automation system protocols supported.
  • Most units can ship assembled on truck ready for placement.

More efficient technology - delivering huge savings

CPECS utilizes oil free centrifugal compressors coupled with high efficiency flooded chiller technology and complete variable speed pumping and fan technology to deliver the highest efficiency central plant possible.

This means a central plant that delivers up to 75% lower operating cost at a lower installed cost - Paybacks unheard of to date in the HVACR market place until now!VIP Logo

VIP - Vertical Integrated Plants                                      Engineered solutions for new installations.

Next Generation High Efficiency All Variable Speed Oil Free Central Plants. 60 to 500 Tons (210 to 1760kW).

Building systems can be more efficient and vastly more economical. Why not lead? VIP plants offer just that - lowest carbon footprint and best return on investment, custom built to suit design requirements. VIP delivers high efficiency oil free cooling solutions (and alternative variable speed chillers) with outstanding energy savings compared with existing conventional systems.VIP Plant Illustration

VIP features
  • Oil free variable speed centrifugal compressors.
  • Flooded evaporator.
  • Low noise VFD condenser fan.
  • Chemical free condenser water treatment.
  • Variable speed condenser fans.
  • Variable speed chilled water pumps with duty standby backup for drive and pump.
  • Operation of chilled water control valves.
  • Fully optimized variable speed control system with large touch panel display.
  • Internet remote monitoring and control.
  • Redundant control system on battery backup.
  • Optional stainless steel evaporative condenser basin.
  • Chilled water flow monitoring as standard.
  • Large range of building automation system protocols supported.
  • Most units can ship assembled on truck ready for placement.
  • Optional insulated enclosure that includes motor lift beams, refrigerant leak detection, ventilation, lighting, service electrical outlets and access doors.
  • Custom options ARE avaiable for a range of brands and makes of variable speed compressors and chillers - based on customers particular specifications. Just call us and ask!

Efficient technology

Annual operating efficiencies of 7.8 COP (0.45kW/Ton) and better meet today’s energy efficiency requirements far beyond conventional thinking. Each plant is installed with its own flow, electrical and temperature metering that enables the owner to view plant efficiency in real-time.

State of the art logic, simple interface from anywhere in the world

Large screen user friendly plant controls

VIP plants display data in real-time via a 12 inch touch panel display mounted at the chiller, commissioning of controls software may take place on site or remotely via internet connection.

VIP controls solutions offers the following functionality:VIP Panel Screens

  • Easy to use color touch panel display.
  • One year of data logging capability.
  • Remote control over internet connection.
  • Email functionality to alert of alarm conditions.
  • Complete fail safe battery powered redundant control system
  • Excellent choice for process and critical cooling.
  • Full chiller plant variable speed control optimization – others can only offer pumping optimization – We do it all compressors, pumps and condenser.
  • Customizable graphics to meet your buildings requirements.
  • Software updates performed remotely over internet without anyone ever stepping foot on site.
  • FTP Server.
  • Web Server.